Aerofilm Systems provides air caster technology designed to improve internal logistics in modular home manufacturing. Their systems allow large, heavy modules to move smoothly across factory floors using a thin film of air—reducing friction, enhancing flexibility, and helping manufacturers streamline production.
This method offers an alternative to traditional material handling equipment such as cranes, forklifts, or rail systems. Instead, modules are placed on skids equipped with air casters, enabling horizontal repositioning with minimal effort and no fixed routes. For manufacturers operating within space-constrained facilities, this flexibility can simplify layout planning and accelerate assembly.
A recent collaboration with Heijmans, a Netherlands-based contractor specializing in sustainable construction, highlights Aerofilm’s capabilities. At Heijmans' modular housing factory in Heerenveen, Aerofilm’s air caster systems were integrated to support the facility’s goal of producing one home per day. The result was an efficient, scalable solution that aligned with both production targets and environmental objectives.
Key advantages observed in this application include:
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Low-friction movement of modules, reducing physical strain on workers
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Accurate positioning, even in tight factory environments
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Cost efficiency compared to other movement technologies
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Consistent, low-maintenance performance with no grease or moving parts
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Support for streamlined logistics and sustainability goals
Aerofilm’s support extends beyond the initial installation. The company works closely with modular builders through setup and training, ensuring safe, effective integration of their systems. Their hands-on approach helps clients adapt the technology to their specific factory environments and workflow needs.
With customers throughout the United States, Europe, Asia, and beyond, Aerofilm Systems brings a global perspective to modular construction. Their air caster solutions continue to support manufacturers seeking efficient, scalable, and adaptable internal logistics for modern homebuilding.