Skip to content

How Does Modular Construction Reduce Material Waste?

modular-reduces-waste_900x600

Modular construction is a less wasteful way of building homes. Waste reduction is much easier using the modular process than with stick-built homes.

Apex Homes: A Case Study

One of the homebuilders developing outstanding waste reduction best practices is MHBA member Apex Homes. Apex Homes has established a simple but innovative system for reducing construction waste on their modular projects.

Recycling

The key is recycling. Apex Homes uses scrap materials for a variety of purposes to reduce waste. Lynn Kuhns, President of Apex Homes, describes it as “concentrated effort to recycle what can be recycled.” He shares that many of the materials used in the homebuilding process have recycle potential. Apex Homes uses scrap wood to heat their shop through a biomass boiler. Excess cardboard and copper wiring are baled and resold to local buyers, increasing the company’s revenue. That’s a win-win! Apex ground up its excess drywall, which was then utilized by local farmers.

Controlled Environment

How does modular construction facilitate better recycling habits? According to Lynn, the key lies in the controlled work environment. Because homes are built in the same space day-after-day, recycling stations can be set up and used consistently. Another benefit of the controlled environment is that waste from weather-damaged materials is almost completely eliminated. Because the factory is a climate-controlled environment, the building materials are not being rained on or exposed to other weather elements, resulting in fewer discarded materials.

Waste Reduction By the Numbers

Lynn reports strong benefits from the systems employed at Apex Homes. He points out that his team fills two landfill dumpsters per month versus site-built homes which average 1 to 2 dumpsters per home. For context, Apex Homes averages 24 homes built a month. That is a massive reduction!

Environmental Impact

By creating less waste, the modular homebuilding model is much “greener” than traditional stick-built home construction. Environment-friendly innovations are popular now but for Apex Homes, which has been in business for 30 years, “green” is nothing new. “Our industry was green before green was green.” Lynn says. Modular construction has long been the less wasteful construction model compared to stick-built homebuilding. Through recycling and protecting building materials in a controlled environment, modular homebuilding reduces waste and offers a “greener” alternative for housing construction.

Learn More About the Benefits of Modular Homes

Pros and Cons of Modular Homes

Pros and Cons of Modular Homes

By chris@modularhome.org | January 11, 2024

The pros of modular homes include lower costs over traditional construction methods, better quality, improved construction speed, and better resilience while the cons consist of a bit more complicated financing process, lack of customization, and the social stigma that is the consequence of the low-quality of modular homes in the past. In this article, we…

2023 Home of the Year Winners Announced!

By chris@modularhome.org | October 5, 2023

Announced at the MHBA 2023 Annual Conference & Housing Summit, we are happy to present the 2023 MHBA Modular Homes of the Year. The MHBA Annual Conference & Modular Housing Summit is the most comprehensive meeting anywhere for modular home builders, architects, engineers, developers, and suppliers. The Modular Home Builders Association provides professionals in residential modular construction a place to network, exchange ideas, learn from experts, discuss issues, and grow professionally.

More Than Ever, The Modular Future is Now

By chris@modularhome.org | November 1, 2022

In 2007, the United States faced a housing crisis that caused the Great Recession and had economic ramifications for years. Some people called it the subprime mortgage crisis. One cause of the crisis is that lenders gave loans to potential homeowners even if the buyers couldn’t afford them.

Is Modular Housing the Solution to the Housing Crisis?

By chris@modularhome.org | August 22, 2022

In 2007, the United States faced a housing crisis that caused the Great Recession and had economic ramifications for years. Some people called it the subprime mortgage crisis. One cause of the crisis is that lenders gave loans to potential homeowners even if the buyers couldn’t afford them.

Creating Affordable Energy-Efficient Housing Through Modular Building

By chris@modularhome.org | August 22, 2022

It feels like everyone — consumers and contractors alike — is looking for ways to improve their homes’ energy efficiency. Thanks to climate change, dangerously hot summers and brutally cold winters make it more challenging to keep structure interiors comfortable.

Ways a Modular Home Can Save You Money

By chris@modularhome.org | July 19, 2022

Are modular homes cheaper than site built homes? Why are modular homes cheaper than site built homes?

What’s in a Name? Modular, Manufactured, Prefab, Offsite?

By chris@modularhome.org | July 19, 2022

What is the difference between modular homes, manufactured homes, prefab homes, and homes built offsite?

What Is HERS?

By chris@modularhome.org | July 19, 2022

What does HERS mean in the context of modular housing?

Latest Modular Design Trends

By chris@modularhome.org | July 19, 2022

What are the latest modular design trends? What trends are on the horizon?